Intertek Directory of Building Products

General Coatings Ultra-Thane 230 Roof Foam Systems Company: General Coatings Manufacturing Corp. Code Compliance Research Reports: CCRR-0492, CCRR-1026

Ultra-Thane 230 (HFC) Roofing Foam consists of two components, "A" (isocyanate) and "B" (polyol resin), which are intended to be interacted in a one to one ratio, by volume, and spray-applied to form a closed cell rigid foam plastic roof covering/insulation material with a nominal density of 3 pounds per cubic foot.  The A and B components are available in 55-gallon drums and have a shelf life of 12 and 6 months respectively when stored at temperatures between 50°F and 80°F. See CCRR-0492

Ultra-Thane 230 Roofing Foam (HFO) consists of two components, "A" (isocyanate) and "B" (polyol resin), which are intended to be interacted in a one to one ratio, by volume, and spray-applied to form a closed cell rigid foam plastic roof covering/insulation material with a nominal densities of 2.5, 2.7, and  3 pounds per cubic foot.  The A and B components are available in 55-gallon drums and have a shelf life of 12 and 6 months respectively when stored at temperatures between 50°F and 80°F. See CCRR-1026.

FLAME SPREAD RATING (ASTM E84)
Product Flame Spread Rating 
Ultra-Thane 230 (HFC)
Maximum thickness of 4 inches  
< 75
Ultra-Thane 230 (HFO)
Maximum Thickness of 4 inches 
< 75

 FIRE CLASSIFICATION
 
Class A Assemblies 
Assembly No. Ultra-Thane 230 (HFC) and Ultra Thane 230 (HFO)
 
E108 – 28315-A01 Slope: Maximum 4:12
Deck Type: Non-combustible deck
Details:
  • Ultra-thane 230 Roof Foam at maximum thickness of 10 in.
  • Two coats of Ultra-Flex 1000 Acrylic Elastomeric Coating (1-1/2 gallons per 100 ft2 each)
  • No. 11 granules top surfacing (32 lbs./100 ft2)
E108-28315-A02 Slope: Maximum 1/2:12
Deck Type: Combustible
Details:
  • Combustible deck covered with a DensDeck substrate
  • Ultra-thane 230 Roof Foam at maximum thickness of 10 in.
  • Two coats of Ultra-Flex 1000 Acrylic Elastomeric Coating (1- ½ gallons per 100 ft2 each)
  • No. 11 granules top surfacing (32 lbs./100 ft2)
E108-28315-A03 Slope: Maximum 1/2:12 or greater
 
Deck Type: Combustible
Details:
  • BUR over Minimum nominal 15/32” thick Code Compliant exterior grade plywood
  • Ultra-thane 230 Roof Foam at maximum thickness of 10 in.
  • Two coats of Ultra-Flex 1000 Acrylic Elastomeric Coating (1-1/2 gallons per 100 ft2 each)
  • No. 11 granules top surfacing (32 lbs./100 ft2)
E108-28315-A04 Slope: Maximum 2:12
 
Deck Type: Non-Combustible
Details:
  • Ultra-thane 230 Roof Foam at at maximum thickness of 10 in.
  • Two coats of Ultra-Guard 5700 Silicone Coating (1-1/5 gallons per 100 ft2 each)
E108-28315-A05 Slope: Unlimited
Deck Type: Non-Combustible
Details:
  • Non-combustible deck
  • Ultra-thane 230 Roof Foam at maximum thickness of 10 in.
  • Two coats of Ultra-Guard 5700 Silicone Coating (1-1/5 gallons per 100 ft2 each)
  • No. 11 granules top surfacing (26 lbs./100 ft2)
E108-28315-A06 Slope: Unlimited
Deck Type: Combustible
Details:
  • Combustible deck covered with a DensDeck substrate (joints in the non-combustible substrate must be staggered from joints in the combustible deck and must be aligned with framing members)
  • Ultra-thane 230 Roof Foam at maximum thickness of 10 in.
  • Two coats of Ultra-Guard 5700 Silicone Coating (1-1/5 gallons per 100 ft2 each)
  • No. 11 granules top surfacing (26 lbs./100 ft2)
E108-28315-A07 Slope: Maximum 1/2:12
Deck Type: Combustible
Details:
  • Panasonic VIP panels, max 24 mm thick (see Spec ID 43853)
  • Min. 1/2-in. Dens-Deck Roof boards
  • Ultra-Thane 230 (HFO) Roof Foam at maximum thickness of 10 in.
  • Two coats of Ultra-Flex 1000 Acrylic Coating (1-1/2 gallons per 100 ft2 each)
  • No. 11 granules top surfacing (32 lbs./100 ft2)
E108-28315-A08 Slope Maximum 2:12
Deck Type: Combustible
Details:
  • Panasonic VIP panels, max 24 mm thick (see Spec ID 43853)
  • Min. 1/2-in. Dens-Deck Roof boards
  • Ultra-Thane 230 (HFO) Roof Foam at maximum thickness of 10 in. 
  • Two coats of Ultra-Guard 5700 Silicone Coating (1-1/5 gallon per 100 ft2 each)
  • No. 11 granules top surfacing (32 lbs./100 ft2)

 
Class B Assemblies 
Assembly No. Ultra-Thane 230 (HFC) and Ultra Thane 230 (HFO)
 
E108-28315-B01 Slope: Maximum 1/2:12
Deck Type: Combustible
Details:
  • Minimum nominal 15/32” thick Code Compliant exterior grade plywood
  • Ultra-thane 230 Roof Foam at maximum thickness of 10 in. 
  • Two coats of Ultra-Flex 1000 Acrylic Elastomeric Coating (1 ½ gallons per 100 ft2 each)
  • No. 11 granules top surfacing (32 lbs./100 ft2)
E108-28315-B02 Slope: Maximum 1/2:12
Deck Type: Combustible
Details:
  • Minimum nominal 15/32” thick Code Compliant exterior grade plywood
  • Ultra-Thane 230 Roof Foam at maximum thickness of 10 in. 
  • Two coats of Ultra-Guard 5700 Silicone Coating (1-1/5 gallons per 100 ft2 each)
  • No. 11 granules top surfacing (26 lbs./100 ft2)
E108-28315-B03 Slope: Maximum 1/2:12
Deck Type: Combustible
Details:
  • Minimum nominal 15/32” thick Code Compliant exterior grade plywood
  • Ultra-Thane 230 Roof Foam at maximum thickness of 10 in. 
  • Two coats of Ultra-Guard 5700 Silicone Coating (1 gallon per 100 ft2 each)
  • No. 11 granules top surfacing (26 lbs./100 ft2)

CODE COMPLIANCE RESEARCH REPORT
Evaluation Method Building Code CCRR Number
ICC-ES AC377
ICC 1100
2021, 2018, 2015 IBC
2021, 2018, 2015 IRC
2021, 2018, 2015 IECC
2023, 2020 FBC
CCRR-0492
CCRR-1026

Ultra-Thane 230 is also under Intertek's Quality Assurance program for Florida Product Approval:
Report No. Product Covered    
FL# 28114 Ultra-Thane 230 Roof Foam System
Listing Report Return to Search
Attributes
Code ReportsYes
CriteriaASTM E108 (2017)
CriteriaICC-ES AC377 (February 2020)
CriteriaASTM E84 (2018b)
CriteriaICC 1100 (2019)
CSI Code07 57 00 Coated Foam Roofing
Listing SectionBUILDING MATERIALS WITH SURFACE BURNING CHARACTERISTICS
Listing SectionROOFING MATERIALS
Spec ID28315
Design Documents
No Results
Code Compliance Research Reports
Public Documents
No Results